Aetsoft Eye:
AI visual inspection

AI visual inspection software brings your operations under control. It watches every unit in real time to flag issues before they escalate. Understand what’s really happening across your production with Aetsoft Eye.

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Why Aetsoft
Eye

People are not built for noticing small details – we’re not robots, after all. Rely on Aetsoft Eye, your manufacturing co-pilot that never blinks.

Bring production under full control

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Inspect every unit to drastically reduce defects

While people only inspect samples, Aetsoft Eye analyzes the entire production. McKinsey reports AI-based visual inspection can improve defect detection by 90%.

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Find the root cause of defects

A failed unit is only a symptom. That’s why Aetsoft Eye looks for patterns that would be invisible in human inspection.

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Cut down the cost of quality

Fewer defects means cheaper production. World Economic Forum reported 52% defect reduction and 21% lower unit manufacturing costs after implementing AI machine vision.

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Comply with all the standards automatically

Compliance should not depend on manual paperwork. Automatically generate timestamped visual records tied to production events to stay audit ready at all times.

How it works

Get the model trained with your cameras and launch in weeks

Aetsoft Eye:
It’s easy to start

Set up cameras and sensors

We are hardware-agnostic, so you can plug existing CCTV cameras. We can also help you upgrade if needed.

Process in detail

Plug multiple data sources

The AI model uses more data inputs for truly accurate detection. We fuse together multiple video streams, sensor data, and metadata.

Process in detail

Configure AI models

We have multiple pretrained AI models that help you launch faster, fine-tune to you environment in weeks.

Process in detail
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Fine tune your AI model and launch in 2-3 weeks

AI-powered visual inspection company

Get in touch

Automated visual inspection
for high-stakes production

Run a smarter, tighter production line with AI visual inspection.

Use cases

001

Pharma

Automated inspection for regulated production environments.

  • Verify fill levels, caps, and seals.
  • Detect cosmetic and particulate defects.
  • Check labels, codes, and serialization.
  • Generate audit-ready visual records.

Use cases

002

Automotive

Real-time quality control across complex assemblies.

  • Detect surface and paint defects.
  • Identify missing or misaligned components.
  • Verify assembly steps.
  • Reduce recalls and rework.

Use cases

003

Electronics

High-speed inspection for precision manufacturing.

  • Detect soldering and PCB defects.
  • Check component placement and polarity.
  • Identify micro-cracks and misalignments.
  • Protect yield at scale.

Use cases

004

Consumer goods

Scalable inspection for high-volume production.

  • Verify packaging integrity.
  • Check labels and print quality.
  • Detect cosmetic product defects.
  • Protect brand consistency.

Use cases

005

Oil & gas

Vision-based monitoring for harsh and safety-critical environments.

  • Detect leaks, corrosion, and surface damage.
  • Monitor gauges and control panels remotely.
  • Identify equipment wear and anomalies.
  • Improve safety and compliance reporting.

AI models

A library of independent AI models, designed to work together or separately across your production environment.

Dedicated AI models trained for each use case

AI models

001

Product defect detection

Automatically identify physical defects before products leave the line.

  • Detect surface scratches and dents.
  • Identify cracks, deformations, contamination.
  • Flag cosmetic imperfections.
  • Stop non-conforming units with real time processing.

002

Assembly verification

Ensure every product is built exactly as specified.

  • Detect missing components.
  • Verify correct positioning and alignment.
  • Confirm orientation and placement.
  • Validate assembly sequence.

003

Label, print & QR code Inspection

Guarantee correct and readable product information.

  • Verify label presence and placement.
  • Check barcodes and QR codes.
  • Validate text accuracy and formatting.
  • Detect print defects and smudges.

004

Packaging & Seal Integrity

Confirm products are properly protected and ready for shipment.

  • Inspect seals and closures.
  • Detect damaged packaging.
  • Verify tamper-evidence.
  • Ensure correct packaging configuration.

005

Process monitoring

  • Identify issues in the process before they escalate.
  • Detect deviations from visual standards.
  • Monitor equipment-related anomalies.
  • Alert on defect rate spikes.
  • Support root-cause investigation.
Pavel Sivayeu

Schedule a technical consultation to assess quality improvement potential

“AI is only valuable when
it delivers measurable
outcomes.”

Pavel Sivayeu LinkedIn CTO, Aetsoft Inc

Book a consultation

Built for zero-failure
environments

Enterprise-grade visual inspection software.

Icon Built for advanced manufacturing

From biotech labs to heavy industrial sites, the platform adapts to complex, compliance-driven operations.

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Supports the most strict workflows: FDA, ISO, and other international quality frameworks.

Icon Industrial-grade architecture

Engineered for continuous operation with edge computing. One master server monitors all distributed edge nodes.iven operations.

Why Aetsoft?

Adopt Aetsoft Eye and gain a long-term tech partner. We deliver the platform and the engineering capability to extend it across your production.

Launch AI vision inspection with confidence

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Legacy integration

Legacy integration

Running on a legacy setup? No problem, we are ready for integration. We adapt to your infrastructure and handle the entire integration.

Pretrained AI,
finetuned to you

Pretrained AI,
finetuned to you

Pretrained AI,
finetuned to you

Launch faster with pretrained AI, then refine it to match your exact standards. Your production data stays yours and is not used to train models for other companies.

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Powered by deep learning and computer vision

Powered by deep learning and computer vision

Aetsoft Eye runs on deep learning models built for industrial computer vision. Convolutional neural networks (CNN) analyze every frame in real time, directly at the edge, for precise image recognition.

Custom development

We act as your technology partner. We offer custom development to build you the system you need.
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Powered by deep learning and computer vision

Custom development

We act as your technology partner. We offer custom development to build you the system you need.

Custom development

We act as your technology partner. We offer custom development to build you the system you need.

30% less CO2

Due to optimized processes

WeForum

40% more productive

Manufacturers become due to AI and advanced analytics

WeForum

49% less defects in just four months

Computer vision quickly reduces defects

McKinsey

Blog

Post

Visual Inspection in Manufacturing: Benefits and Use Cases

Read
Post

Legacy system modernization with AI

Read
Post

Automated Visual Inspection Systems

Read

Frequently asked questions
about about AI visual inspection

  • What is visual inspection?

    Visual inspection is the process of checking products or components for defects, damage, or deviations from specification.

  • How does AI-based visual inspection differ from traditional systems?

    AI visual inspection automates this process, using software to detect issues in real time and ensure products meet defined quality standards.

  • Which industries benefit most from AI inspection?

    Industries with strict quality requirements, complex production processes, or high cost of defects see the greatest impact. This includes pharma, automotive, electronics, consumer goods, and oil & gas.

  • How is this different from traditional vision systems?

    Most legacy vision systems rely on rule-based logic and fixed thresholds. Our AI-based visual inspection approach correlates video with contextual production data, reducing false positives and improving detection stability. It focuses not only on isolated defects but also on underlying process deviations.

  • Is this an AI visual inspection system for quality control or just defect detection?

    It is a full AI visual inspection system for quality control. Beyond spotting defects, it provides traceability, anomaly logging, trend analysis, and structured reporting. This enables proactive quality management rather than reactive sorting.

  • How long does deployment take?

    Typical deployments of our AI visual inspection software go live within 2–3 weeks. The timeline depends on line complexity, data availability, and integration scope, but the rollout is structured to minimize production disruption.

  • Does it replace human inspectors?

    No. AI-based visual inspection systems augment human teams. The platform handles continuous monitoring and high-volume inspection tasks, while operators focus on decision-making, process improvement, and root-cause analysis.

  • Can it integrate with our MES, ERP, or other production systems?

    Yes. Our AI visual inspection solutions are designed to integrate with MES, ERP, SCADA, and quality management systems. Inspection results, alerts, and analytics can feed directly into your existing workflows.

  • What types of defects can the system detect?

    Depending on configuration, the platform can detect:

    • Surface defects
    • Assembly errors
    • Missing components
    • Labeling and packaging issues
    • Measurement deviations
    • Process anomalies

    As an AI-powered visual inspection company, we configure detection models according to your production tolerances and risk profile.

  • How does the system handle false positives?

    Models are trained on your production data and calibrated to acceptable tolerance levels. By correlating multiple data sources and refining thresholds over time, the system distinguishes normal process variation from true defects more reliably.

  • Is it suitable for regulated industries?

    Yes. The platform generates timestamped inspection records, visual evidence, and structured logs that support audit readiness and compliance documentation. It is suitable for regulated environments such as biopharma, medical devices, and advanced manufacturing.

  • Can it operate on the edge or does it require cloud processing?

    Both models are supported. You can deploy fully on-premise, at the edge, in the cloud, or in a hybrid architecture depending on your security and infrastructure requirements.

  • How much training data is required?

    We typically start with existing production footage and operational data. Initial performance is achieved quickly, with accuracy improving as additional labeled examples are incorporated.

  • How accurate is AI based visual inspection?

    Accuracy depends on the specific use case and environment. During deployment, detection thresholds are tuned to balance sensitivity and false-positive rates according to your operational priorities.

  • Does the system work in low-light or harsh environments?

    Performance depends on camera configuration and environmental conditions. The artificial intelligence visual inspection is hardware-agnostic and can work with existing cameras or upgraded equipment. During deployment, we assess lighting and environmental factors to ensure stable detection.

  • What happens after anomalies are detected?

    Alerts can trigger operator notifications, automated line responses, or workflow actions. All events are logged for reporting, analytics, and root-cause investigation.

  • Can it scale across multiple production sites?

    Yes. Models, inspection logic, and quality standards can be deployed across lines and facilities, ensuring consistent inspection criteria and centralized visibility across operations.

  • What happens if production conditions change?

    Models can be retrained or adjusted to accommodate new SKUs, packaging formats, environmental shifts, or process modifications without redesigning the system from scratch.